P+R Keypad (Plastic + Rubber):
This kind keypads combine the benefits of plastic keycap with the elastomeric and sealing feature of silicone rubber keypads by glue. The interface support many kinds of colors, textures, graphic pattern, which can enhance the aesthetic and backlight effects of products.
1. Production Process:
1.) Keypads Forming and Plastic Keycap Injection Forming.
2.) Silk Screen Printing, Spray Coating, Laser Etching, Back-lighted.
3.) Trimming Die for Plastic Keycap, and Silicone Keypad Deburring.
4.) Assembly keycap and Keypads by Glue. 5.) Baking Process for combination.
2. Plastic Keycap:
1.) Materials: PC, PMMA (acrylic), ABS, ABS+PC.
2.) Usage: Light Guide, Textures, Metallic Color Effects etc.
3.) Keypad Height >0.8mm.
4.) Sharp Corner Radius 0.2mm
5.) Graphics with or without backlighting(Back plastic keypad can choose silk screen printing).
6.)Abrasion Resistance Coating and UV Coating.
3. Appliance: Cell Phone, POS terminal, Calculator, Music Device etc.
1.) Good aesthetic and backlight effects.
2.) Good Touch Feeling, Anti-dust.
3.) Cost effective to large quantities.
3.) Long lifespan keypad
1.) High injection mold-making cost: If choose PC/PMMA materials and up to light guide effects, that need choose good mold core steels.
2.) High Keycap Demands: No flowing mark, no texturing and up to light guide effects. That need good injection machines and injection standard parts.
3.) Unsuitable to low quantities.
Our Company Advantage:
1. Competitive Price: Origin Manufacturer.
2. Quality Advantage
1. ) Mold tools making since 1998.
2.) Dust-free production environment:
LSR injection Machines, 3 Sets Rubber Compressive Machines, and Assembly Line in 100,000 rating Dust-free Plants.
3.) Fully production equipment and Testor
Mold-Making, Silicone Rubber Compressive, Plastic Injection, LSR Injection, and Assembly Plants.
Mold-Making Equipment: CNC, Mirror EDM, EDM, Slow speed Wire Cut M/C and other auxiliary equipment etc.
Production Equipment: 15 Sets Rubber Compressive Machines, 8 Sets Haitian Plastic Injection Machines,2 Sets LSR Injection Machines.
Test Equipment: 3D Projectors, Sealing Testor, Elasticity Measurement, Durometer etc.
4. Production and Test strictly according to ISO9001.
5. Experienced staff:
6. Fast-reaction Organization:
Such as, One morning, Our Customer tell two precision rubber parts for smart cell phone need to revived, and ask we to send revived rubber samples to them at that day. At last, we made it at that day.
These are the primary elements for a quotation. Other details such as travel, force, durometer and tactile response can be determined at the time of order.Specialty features such as protective coatings, laser etching, light pipes, etc. should be included.
|Silicone Keypad Surface Process|| UV Coating, Laser Etching, Silly Printing, Spray Coating etc.|
| Plastic Keycap Surface Process|| UV Coating, Metallic Plated, Light Guide etc|
| Combination|| Glue|